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Tuesday, 14 April 2009
Installation & Commissioning
Hanningfield’s dedication to quality extends not only to our products, but also to the services we are able to offer.
Each of our engineers are highly skilled and vastly experienced; a consequence of regular training and many years of expertise. This ensures that we are able to consistently surpass customer’s expectations both on time and on budget.
We are able to supply a comprehensive documentation and commissioning package including IQ/OQ documents, material certificates, CE conformity declaration and O&M manuals etc. IQ/OQ validation can be offered with one of our engineers to assist with validation procedures.
Quality control documentation highlights our ability to meet our customer’s expectations.
Our engineers fully understand the special requirements of working in industries that necessitate high levels of integrity and discipline to meet the expected standards.
Each of our engineers are highly skilled and vastly experienced; a consequence of regular training and many years of expertise. This ensures that we are able to consistently surpass customer’s expectations both on time and on budget.
We are able to supply a comprehensive documentation and commissioning package including IQ/OQ documents, material certificates, CE conformity declaration and O&M manuals etc. IQ/OQ validation can be offered with one of our engineers to assist with validation procedures.
Quality control documentation highlights our ability to meet our customer’s expectations.
Our engineers fully understand the special requirements of working in industries that necessitate high levels of integrity and discipline to meet the expected standards.
Labels:
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Pharmaceutical
Tuesday, 7 April 2009
UNI VAC
Vacuum Conveying
Product Features
Low Operating Costs and Power Consumption
More Comfortable and Safer Working Environment
Improved COSHH and Occupational Hygiene Compliance
Low Maintenance due to Very Few Moving Parts
Can Be Fully Disassembled Without Tools For Cleaning
Faster Materials Handling
Increased Output and Efficiency
Minimal Product Losses
Product Profile
Vacuum conveying is a clean, simple and environmentally friendly method of transferring powders and granules within a contained system. The Uni-Vac system reduces the loss of materials through manual handling and saves time and money by eliminating costly labour intensive tasks. Vacuum conveying provides cost effective automation that will improve both production and reduce contamination; creating a cleaner and safer working environment,
The Hanningfield Uni-Vac system uses negative pressure to transport bulk material in a dust free manner through smooth bore conveying pipe-work. From pick-up to the discharge point, the system is totally enclosed, a major benefit to the environment and process personnel. The hygienic design of the Uni-Vac system has been derived from consultation with end-users, helping us determine the best possible performance to meet the specific demands of the pharmaceutical and associated industries.
Product Features
Low Operating Costs and Power Consumption
More Comfortable and Safer Working Environment
Improved COSHH and Occupational Hygiene Compliance
Low Maintenance due to Very Few Moving Parts
Can Be Fully Disassembled Without Tools For Cleaning
Faster Materials Handling
Increased Output and Efficiency
Minimal Product Losses
Product Profile
Vacuum conveying is a clean, simple and environmentally friendly method of transferring powders and granules within a contained system. The Uni-Vac system reduces the loss of materials through manual handling and saves time and money by eliminating costly labour intensive tasks. Vacuum conveying provides cost effective automation that will improve both production and reduce contamination; creating a cleaner and safer working environment,
The Hanningfield Uni-Vac system uses negative pressure to transport bulk material in a dust free manner through smooth bore conveying pipe-work. From pick-up to the discharge point, the system is totally enclosed, a major benefit to the environment and process personnel. The hygienic design of the Uni-Vac system has been derived from consultation with end-users, helping us determine the best possible performance to meet the specific demands of the pharmaceutical and associated industries.
UNI MILL
Milling Systems
Product Features
Hygienic and Easy Clean Design
Stainless Steel Construction
Reduced Batch Times
Rapid Tooling Changes
Low Noise and Heat Levels
Significantly Reduced Dust Levels
No Metal to Metal Contact
Custom Designs Available
Product Profile
Conical screen or ‘cone-milling’ is widely recognised as one of the most efficient and beneficial methods for size reduction in powder processing. Process times, cleaning, noise and dust levels are all significantly reduced when using the conical screen milling system. Cone-milling is particularly helpful in ensuring friable products are not damaged by excessive heat through careful selection of screen type, impeller and speed. The cone-mill system also has the major benefit of no metal to metal contact, thus reducing wear and heat build up.
The compact and highly flexible design of the cone-mill allows simple integration into a wide variety of process systems including granulators, blenders, IBC’s and vacuum transfer.
Hanningfield can draw upon many years of experience in designing, manufacturing and maintaining cone-mill equipment. A carefully selected group of partner suppliers enable us to provide an excellent range of conical screen milling machines and performance matched tooling equipment such as screens and impellers.
Product Features
Hygienic and Easy Clean Design
Stainless Steel Construction
Reduced Batch Times
Rapid Tooling Changes
Low Noise and Heat Levels
Significantly Reduced Dust Levels
No Metal to Metal Contact
Custom Designs Available
Product Profile
Conical screen or ‘cone-milling’ is widely recognised as one of the most efficient and beneficial methods for size reduction in powder processing. Process times, cleaning, noise and dust levels are all significantly reduced when using the conical screen milling system. Cone-milling is particularly helpful in ensuring friable products are not damaged by excessive heat through careful selection of screen type, impeller and speed. The cone-mill system also has the major benefit of no metal to metal contact, thus reducing wear and heat build up.
The compact and highly flexible design of the cone-mill allows simple integration into a wide variety of process systems including granulators, blenders, IBC’s and vacuum transfer.
Hanningfield can draw upon many years of experience in designing, manufacturing and maintaining cone-mill equipment. A carefully selected group of partner suppliers enable us to provide an excellent range of conical screen milling machines and performance matched tooling equipment such as screens and impellers.
UNI HOIST
Lift Systems
Product Features
GMP easy clean design
Stainless steel construction
Non-hydraulic lift systems
Static and fully mobile versions
Totally enclosed lifting mechanism
Manual and powered versions available
CE compliant
Product Profile
Gravity feed discharge systems remain one of the most commonly used powder transfer methods. The Uni-Hoist range offers a highly adaptable system for the safe handling of process equipment and materials. Hanningfield can supply a wide range of hoists for various applications, such as filter extraction, drum lifting and inverting, which can be controlled in a safe manner through using the Uni-Hoist system. Available in mobile or static versions, designs can be easily customised to suit individual requirements across a variety of industries.
With a standard load of capacities up to 1,250 kgs, the Uni-Hoist is adaptable to almost any process, helping to eliminate repetitive, unsafe and tiring manual tasks. Integration of the Uni-Hoist into any ‘Uni-Process’ performance-matched system offers the ultimate in clean, hygienic, GMP correct dust-free powder processing.
Product Features
GMP easy clean design
Stainless steel construction
Non-hydraulic lift systems
Static and fully mobile versions
Totally enclosed lifting mechanism
Manual and powered versions available
CE compliant
Product Profile
Gravity feed discharge systems remain one of the most commonly used powder transfer methods. The Uni-Hoist range offers a highly adaptable system for the safe handling of process equipment and materials. Hanningfield can supply a wide range of hoists for various applications, such as filter extraction, drum lifting and inverting, which can be controlled in a safe manner through using the Uni-Hoist system. Available in mobile or static versions, designs can be easily customised to suit individual requirements across a variety of industries.
With a standard load of capacities up to 1,250 kgs, the Uni-Hoist is adaptable to almost any process, helping to eliminate repetitive, unsafe and tiring manual tasks. Integration of the Uni-Hoist into any ‘Uni-Process’ performance-matched system offers the ultimate in clean, hygienic, GMP correct dust-free powder processing.
UNI DUST
Powder Recovery
Product Features
High Efficiency Dust Recovery
Stainless Steel Construction
No Moving Parts
Reconcile Batch Losses
Easy Clean Hygienic Design
Safe Change Option
Designed & Manufactured in the UK
Product Profile
Leading the way in the control of excess dust from powder filling machines, the pioneering technology behind the Hanningfield filterless Uni-Dust powder recovery cyclone offers the ultimate in powder containment solutions.
Traditionally, waste material from powder filling equipment such as tablet presses and capsule filling machines is piped away to a central dust collector located in a plant room. This process results in a cocktail of various powders being stored in an uncontrolled area causing potential environmental damage and operator exposure.
Product Features
High Efficiency Dust Recovery
Stainless Steel Construction
No Moving Parts
Reconcile Batch Losses
Easy Clean Hygienic Design
Safe Change Option
Designed & Manufactured in the UK
Product Profile
Leading the way in the control of excess dust from powder filling machines, the pioneering technology behind the Hanningfield filterless Uni-Dust powder recovery cyclone offers the ultimate in powder containment solutions.
Traditionally, waste material from powder filling equipment such as tablet presses and capsule filling machines is piped away to a central dust collector located in a plant room. This process results in a cocktail of various powders being stored in an uncontrolled area causing potential environmental damage and operator exposure.
UNI CONNECT
Silicone Sleeves
Product Features
Dust tight connection
FDA compliant silicone
Flexibility for misalignment
Hygienic one-piece moulding
Easily disassembled and cleaned
Product Profile
The Uni-Connect system is a simple, cost effective method for joining two items of process equipment where a temporary dust-tight connection is required. The use of the flexible connection is ideal for material transfer and can be used to dampen any vibration problems.
The Uni-Connect system incorporates the use of Tri-Clover clamps and ferrules to ensure simple integration into any product transfer situation. Using Tri-Clovers also ensures the transfer piece has a smooth bore avoiding unnecessary ledges or product traps. The Uni-Connect is moulded in one piece for FDA compliant silicone rubber. The silicone material complies with FDA 177, 2600 and is translucent.
Uni-Connect (Lite)We also offer a supplementary range of Uni-Connector sleeves with extended lengths up to 200mm. Uni-Connector Lite offers increased flexibility and has ‘Supa-Lite’ inner flanges supplied as standard.
Product Features
Dust tight connection
FDA compliant silicone
Flexibility for misalignment
Hygienic one-piece moulding
Easily disassembled and cleaned
Product Profile
The Uni-Connect system is a simple, cost effective method for joining two items of process equipment where a temporary dust-tight connection is required. The use of the flexible connection is ideal for material transfer and can be used to dampen any vibration problems.
The Uni-Connect system incorporates the use of Tri-Clover clamps and ferrules to ensure simple integration into any product transfer situation. Using Tri-Clovers also ensures the transfer piece has a smooth bore avoiding unnecessary ledges or product traps. The Uni-Connect is moulded in one piece for FDA compliant silicone rubber. The silicone material complies with FDA 177, 2600 and is translucent.
Uni-Connect (Lite)We also offer a supplementary range of Uni-Connector sleeves with extended lengths up to 200mm. Uni-Connector Lite offers increased flexibility and has ‘Supa-Lite’ inner flanges supplied as standard.
UNI CAP
Silicone Dust Caps
Product Features
Dust tight connection
FDA compliant silicone
Excellent GMP design
Durable and easy-clean
No tools required
Hygienic stainless steel support rings
Fast and reliable assembly
Product Profile
The Uni-Cap is hygienically moulded in one piece from FDA compliant pure silicone rubber, offering a durable easy-clean solution to containment of powder during transfer. Standard material is translucent silicone, but special colours can be supplied subject to quantity and colour request. A corresponding range of stainless steel support rings is also available, manufactured from 316L stainless steel; various surface finishes can be provided.
Product Features
Dust tight connection
FDA compliant silicone
Excellent GMP design
Durable and easy-clean
No tools required
Hygienic stainless steel support rings
Fast and reliable assembly
Product Profile
The Uni-Cap is hygienically moulded in one piece from FDA compliant pure silicone rubber, offering a durable easy-clean solution to containment of powder during transfer. Standard material is translucent silicone, but special colours can be supplied subject to quantity and colour request. A corresponding range of stainless steel support rings is also available, manufactured from 316L stainless steel; various surface finishes can be provided.
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